ESP Flat Cable Extensions (FCE), (also known as Motor Lead Cables (MLC)), are used to supply power to ESP motors in oilfield applications and are an integral part of the system. A cable failure can be very expensive when production loss, labor and equipment replacement are considered. COSCO ESP Flat Cable Extensions are reliable and designed to last, we use only top quality components and KELB cable during manufacturing.
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All COSCO ESP Flat Cable Extensions are rigorously tested before leaving our facility and are guaranteed against manufacturing defects. Tail-ends are factory prepped, minimizing the chance of cable failure and saving time during installation. COSCO has been manufacturing FCE’s for over 30 years. |
Flat Cable Extension, #4 (540/562 Series) or #6 (456 Series) AWG KELB, 4kV or 5kV, slim profile, three phase solid copper conductor motor lead cable, Ni-resist pothead flange, Reda style type B tape-in style, epoxy sealed, prepped tail-end, 230C/450F, available in galvanized, Monel or stainless steel armor.
(MADE IN CANADA).
| COSCO FCE General Specifications | |
| Temp: | 230C/450F. |
| Pothead Flange: | Ni-Resist 2 material, epoxy sealed. |
| KELB Cable General Specifications: | |
| Gauge: | #4 (540/562 Series) or #6 (456 Series). |
| Conductors: | Three phase solid copper conductors. |
| Kapton: | Two layers of 50% overlapped Polyimide tape are applied to the conductors to facilitate high thermal and electrical performance. |
| EPDM: | A high quality EPDM compound is bonded to each Kapton covered conductor. EPDM is formulated to provide high dielectric strength and low swell characteristics in the presence of oil and gas. |
| Lead: | A continuous, impervious, fatigue and corrosion resistant lead sheath is extruded over the insulation to provide excellent protection against oil, chemicals and gases and insulation decompression. |
| Braid: | A synthetic braid, applied with full coverage over the lead sheath, provides additional mechanical reinforcement and hoop strength. |
| Armor: | 50% lapped, monel, stainless or galvanized armor. |
| Testing: | Pressure: Cables are tested at intervals from 5 through to 40 PSI. Continuity: Ensure there are no breaks in any conductor. Hi-Pot: Every cable is tested to CSA standards for any electrical faults. |
COSCO 456 Series Flat Cable Extension Ordering Info:
Our most commonly ordered FCE's are shown below in the table. Other available options are:
- Stainless steel armour
- Custom lengths
- 5kV
- Metal filled pothead flanges (non-epoxy)
| PN | DESCRIPTION |
| 100099 | Flat Cable Extension, 456 series, type-B, tape-in, #6-KELB, 4kV, galv. armour, 30ft. |
| 100118 | Flat Cable Extension, 456 series,type-B, tape-in, #6-KELB, 4kV, galv. armour, 40 ft. |
| 100119 | Flat Cable Extension, 456 series, type-B, tape-in, #6-KELB, 4kV, galv. armour, 55ft. |
| 100120 | Flat Cable Extension, 456 series, type-B, tape-in, #6-KELB, 4kV, galv. armour, 70 ft. |
| 100153 | Flat Cable Extension, 456 series, type-B, tape-in, #6-KELB, 4kV, galv. armour, 90ft. |
| 100450 | Flat Cable Extension, 456 series, type-B, tape-in, #6-KELB, 4kV, galv. armour, 110 ft. |
| 134230 | Flat Cable Extension, 456 series, type-B, tape-in, #6-KELB, 4kV, Monel armour, 30ft. |
| 134240 | Flat Cable Extension, 456 series, type-B, tape-in, #6-KELB, 4kV, Monel armour, 40 ft. |
| 134255 | Flat Cable Extension, 456 series, type-B, tape-in, #6-KELB, 4kV, Monel armour, 55ft. |
| 134270 | Flat Cable Extension, 456 series, type-B, tape-in, #6-KELB, 4kV, Monel armour, 70 ft. |
| 134290 | Flat Cable Extension, 456 series, type-B, tape-in, #6-KELB, 4kV, Monel armour, 90ft. |
| 134211 | Flat Cable Extension, 456 series, type-B, tape-in, #6-KELB, 4kV, Monel armour, 110ft. |
Under Construction
Our most commonly ordered FCE's are shown below in the table. Other available options are:
- Stainless steel armour
- Custom lengths
- 5kV
- Metal filled pothead flanges (non-epoxy)
COSCO 540 / 562 Series Flat Cable Extension Ordering Info:
| PN | DESCRIPTION |
| 135130 | Flat Cable Extension, 540/562 series, type-B, tape-in, #6-KELB, 4kV, galv. armour, 30ft. |
| 135140 | Flat Cable Extension, 540/562 series,type-B, tape-in, #6-KELB, 4kV, galv. armour, 40 ft. |
| 135155 | Flat Cable Extension, 540/562 series, type-B, tape-in, #6-KELB, 4kV, galv. armour, 55ft. |
| 135170 | Flat Cable Extension, 540/562 series, type-B, tape-in, #6-KELB, 4kV, galv. armour, 70 ft. |
| 100136 | Flat Cable Extension, 540/562 series, type-B, tape-in, #6-KELB, 4kV, galv. armour, 90ft. |
| 100144 | Flat Cable Extension, 540/562 series, type-B, tape-in, #6-KELB, 4kV, galv. armour, 110 ft. |
| 135230 | Flat Cable Extension, 540/562 series, type-B, tape-in, #6-KELB, 4kV, Monel armour, 30ft. |
| 135240 | Flat Cable Extension, 540/562 series, type-B, tape-in, #6-KELB, 4kV, Monel armour, 40 ft. |
| 135255 | Flat Cable Extension, 540/562 series, type-B, tape-in, #6-KELB, 4kV, Monel armour, 55ft. |
| 135270 | Flat Cable Extension, 540/562 series, type-B, tape-in, #6-KELB, 4kV, Monel armour, 70 ft. |
| 135271 | Flat Cable Extension, 540/562 series, type-B, tape-in, #6-KELB, 4kV, Monel armour, 90ft. |
| 135211 | Flat Cable Extension, 540/562 series, type-B, tape-in, #6-KELB, 4kV, Monel armour, 110 ft. |